Tennant Carpentry & Building
The finished annexe from the garden: new oak cladding beginning to silver under the old clay-tiled roof, a rooflight in the slope, with deep planting and a pergola in front of it.

Pulborough · 2022

Barn conversion, Pulborough

An old storage barn converted into a two-bedroom annexe with a bathroom: new oak cladding outside, fully insulated, and oak windows, doors, stair and floors made and fitted to a frame that was left on show.

Tennant Carpentry & Building converted this old storage barn in Pulborough into a two-bedroom annexe with a bathroom. New oak cladding outside, fully insulated, with oak windows, doors, staircase and floors made for it — and the frame it was built around left where it stands.

What it was for, and what it is for now

It was storage. That is worth saying plainly, because it sets the size of the job: a building put up to keep weather off things does not have insulation, it does not have services, and it does not have any of the things that make a building somewhere to sleep.

All of that went in. The shell was insulated throughout, and the electrics and the plumbing were run through a structure with nowhere to hide them.

The frame is the reason, so it is not boxed in

A barn is worth converting because of what holds it up. Cover that over and you have an ordinary building with an unusual footprint.

So the posts, braces, tie beams and rafters stay visible, and the panels between them are filled and finished flush. That is the decision the rest of the job answers to. There is no plasterboard void to run a cable through and no lining to hide a junction behind, so every socket, every switch and every place where new timber meets old is in plain sight and has to be right rather than covered.

No line in the barn runs true

Where that shows here is at the junctions, and the photographs are the argument. The bathroom door is hung inside the old opening rather than inside a new lining squared up within it. The glazed screens are cut to sit under the beam that was already there and against the post beside it, so their heads follow the timber rather than a level. The plank door on the landing is hung against a standing post, not against a stud put in to give it something straight to meet.

Each of those is a decision to fit to the building instead of correcting it. The cladding was treated the same way: it went on before the window openings were cut, so the openings follow the frame as it stands rather than a drawing of where the frame was assumed to be.

Everything added is oak

The cladding outside, the casements and their ironmongery, the plank doors on strap hinges, the staircase with its handrail and spindles, and solid boards on both floors.

The new oak went in pale against timber that finished darkening a long time ago, and the detailing here leans into that rather than trying to disguise it. The black ironwork does the work: strap hinges laid across the boards of the bathroom door, a thumb latch, the curled window fasteners. Set against pale new oak they read as chosen. Against the dark old frame they tie the two together, which is what carries the elevation through the years the colours take to close up.

The bathroom is the test

Tile, glass and water want a flat, stable, square substrate. A frame that has stood for centuries offers none of the three, and here it is on show in the bathroom as well, so there is no stud wall to take the difference up in.

The glazed screens are made to sit against the beam and the post that were already there. The tiling works to a level while the timber around it does not. The drain is set flush into the floor rather than standing proud of it.

Outside

New oak cladding over the stone plinth, under the roof that was already there.

The winter photograph shows it pale, with the openings cut and nothing in them yet. By the August photograph it had begun to silver towards the colour it will keep, and the garden had grown back up against it.

How it went in

01

The barn as it was

An old storage barn: dark boarding that had had its day, and the first opening cut through to find out what was behind it.

A barn in dark weathered boarding under a clay-tiled roof, with a large opening cut through one elevation exposing the timber frame behind, and a scaffold board and tools on the ground.
Before anything else
02

New oak cladding, and the openings cut through it

The cladding went on first and the window openings were cut through it afterwards. That is the right order on a building like this: the openings are then set out from the frame as it actually stands, rather than from a drawing of where the frame was assumed to be.

The barn clad in new pale oak weatherboarding over its stone plinth, with four window openings cut through and left square, under the existing clay-tiled roof, photographed in winter.
March: clad, openings cut
03

The frame, left where it stands

The reason to convert a barn is the thing holding it up, so the frame is not boxed in. That one decision governs the rest of the job: there is no plasterboard void to run a cable or a pipe through, and no lining to hide a junction that did not quite work. Insulation, wiring and plumbing all had to be worked in around timber that is on show.

The roof structure seen from below, rafters rising to the ridge with collars across them, plaster panels between, and carpenters' assembly marks cut into the tie beam in the foreground.
Open to the ridge
04

Solid oak floors

Solid oak throughout, in wide boards run the length of the building. On a floor this open there is nowhere for a short board or a bad joint to hide.

A long upper room with a solid oak floor running away from the camera, the exposed frame down both sides, small windows along one wall throwing squares of sunlight across the boards.
Run the long way
The oak floor close up, wide boards with visible knots and figure running away between the frame posts, sunlight lying across them in bright patches.
Wide boards, and the light on them
05

The oak stair, handrail and spindles

Made and fitted for this opening. A stair is set out from the hole it goes into, and here the hole is bounded by timbers that are neither plumb nor parallel, so the flight, the newels and the landing balustrade were all cut to the building rather than to a standard rise and going.

The oak staircase from below, closed string with square spindles under a moulded handrail, climbing past an old beam towards a lit landing.
Up from the ground floor
Looking down into the stairwell from the landing, the oak balustrade following the flight down, a newel post at the top, and a small oak window in the far wall.
Down from the landing
The oak landing balustrade seen along its length, square spindles under a handrail, with obscured glazed screens in oak frames behind it and the oak floor running away.
The landing edge
The balustrade square on, with two obscured glazed screens in oak frames set between the old timbers behind it, borrowing light into the room beyond.
Screens borrowing light
06

The upper floor

The annexe's upper floor is open to the roof for its full length. The screens beside the stair are obscured rather than clear because they are borrowing daylight from one room into another, not offering a view through — and glazing them into the frame was the only way to move light around a plan with windows down one side only.

The upper floor open to the roof, the oak balustrade guarding the stair opening at one end, obscured glazed screens in the wall beyond and an oak window in the end wall.
Guarded at the stair
The upper floor seen end to end, a line of frame posts marching down the right-hand side between the windows, the doorways to the bedrooms opening off to the left, and the boards running unbroken the whole length.
Light down one side
07

Two bedrooms

The barn holds two bedrooms. Plaster panels are filled and finished flush between the beams, so the frame reads as structure rather than as decoration stuck onto a flat wall — and every socket and switch had to be placed where the timber allowed rather than where a drawing would have put it.

A bedroom under the roof slope with the frame exposed on every wall, plaster panels between the studs, an oak window in the wall and sockets set into the panels above a solid oak floor.
Panels flush between the timbers
The second bedroom, narrower than the first, with the roof slope coming down on both sides, a single small oak casement centred in the gable wall and downlights washing the plaster panels either side of it.
The second room
08

Oak windows and doors, made in the workshop

The windows and doors were made rather than bought, which on this building is not a flourish — nothing here is a stock size, and no two openings are quite the same shape. They are hung on black ironmongery to suit the building.

A pair of oak casements with black iron hinges, a curled latch and two stays, set into a deep opening between plastered panels in the timber frame.
Casements, made to the opening
An oak plank door hung against an old post, boards running vertically with a black iron pull handle, opening off the oak floor of the landing.
Hung against an old post
An oak ledged door with three black iron strap hinges and a black thumb latch, hung within the old frame, with the shower screen visible beyond it.
Strap hinges, into the old frame
09

The bathroom

The hardest room in a timber frame. Tile, glass and water want a flat, stable, square substrate, and a frame that has stood for centuries offers none of the three — and here it is on show in the bathroom too, so there is no stud wall to take up the difference.

A shower lined in pale stone tile with a glass screen, a linear drain set flush into the floor, a lit recess in the wall and a chrome heated rail alongside.
Linear drain, lit recess
A freestanding bath beneath a heavy old beam, an obscured glazed screen in an oak frame behind it, a dark washstand alongside and a stone tiled floor.
A bath under the beam
The screen alone, close to: two obscured panes divided by an oak glazing bar, its head cut to run under the heavy beam above and its stile scribed to the old post at the side, meeting a stone tiled floor at the bottom.
Scribed to the beam and the post
10

Finished

New oak cladding over the stone plinth, under the roof that was already there. It went on pale; by the summer it had begun to silver towards the colour it will keep, and the borders had grown back up against it.

The same elevation as the first photograph, finished: the window openings now filled with oak casements, climbers trained up the boarding, and the roses and phlox of the border grown to the height of the sill.
August, and silvering

Next step

Tell Tom about the job.

Every enquiry is read by Tom. A survey and a written quotation come before anything is cut.

Start a conversation 07469 820977

Selected work

Lately, in Sussex houses.

Follow the work as it happens on Facebook